Marines with 3rd LAR

02/26/2024

U.S. Marines with 3rd Light Armored Reconnaissance Battalion, 1st Marine Division, 1st Marine Expeditionary Force, unload tactical vehicles onto a U.S. Air Force C-17 Globemaster III assigned to the 14th Airlift Squadron, 437th Airlift Wing, during a strategic mobility exercise, as part of Service Level Training Exercise 2-24 at Camp Wilson, Marine Corps Air-Ground Combat Center, Twentynine Palms, California, Jan. 26, 2024.

Joint interoperability between the Air Force and the U.S. Marine Corps enables Marine units to rapidly embark on C-17’s, allowing the Marine Corps to provide support for expeditionary operations.

TWENTYNINE PALMS, CA,
01.26.2024
Video by Lance Cpl. Iris Gantt
Marine Corps Air Ground Combat Center

Autonomous Systems and Manned Platforms: From Teaming to Combined Ops

By Robbin Laird

Generally, when autonomous systems are discussed in relation to manned systems, the focus is upon teaming. Images of the Australian Loyal Wingman come to mind whereby the autonomous system is seen as a slaved system to a manned aircraft, hence the term teaming.

A key capability of the manned air system is the ability to communicate with and digitally manage the autonomous system.

In my own discussions with NAVAIR concerning the coming of the CH-53K, I focused on such a future for the manned aircraft working with an autonomous system.

In my visit to NAVAIR in January 2020, I discussed this approach with Col Jack Perrin, then the Program Manager, PMA-261 H53 Heavy Lift Helicopters, U.S. Naval Air Systems Command at Pax River Naval Air Station.

As Col Perrin noted in our conversation: “The USMC has done many studies of distributed operations and throughout the analyses it is clear that heavy lift is an essential piece of the ability to do such operations.” And not just any heavy lift – but heavy lift built around a digital architecture. Clearly, the CH-53E being more than 30 years old is not built in such a manner; but the CH-53K is.

What this means. according to Colonel Perrin, is that the CH-53K “can operate and fight on the digital battlefield.”

And because the flight crew are enabled by the digital systems onboard, they can focus on the mission rather than focusing primarily on the mechanics of flying the aircraft.

This will be crucial as the Marines shift to using unmanned systems more broadly than they do now. For example, it is clearly a conceivable future that CH-53Ks would be flying a heavy lift operation with unmanned “mules” accompanying them. The CH-53K in a FARP or Forward Arming and Refueling Point Mission could bring weapons on-board and the unmanned “mules” could bring the fuel bladders along with the main hook, or in the future the three hook system. Such manned-unmanned teaming requires a lot of digital capability and bandwidth to manage, a capability built into the CH-53K.

If one envisages the operational environment in distributed terms, this means that various types of sea bases, ranging from large deck carriers to various types of Maritime Sealift Command ships, along with expeditionary bases, or Formed Arming and Refueling Points (FARPs) or Forward Operating Base (FOBS), will need to be connected into a combined combat force.

To establish expeditionary bases, it is crucial to be able to set them up, operate and to leave such a base rapidly or in an expeditionary manner (sorry for the pun). This will be virtually impossible to do without heavy lift, and vertical heavy lift, specifically.

Put in other terms, the new strategic environment requires new operating concepts; and in those operating concepts, the CH-53K provides significant requisite capabilities, especially when one builds in its ability to direct the operations with autonomous “mules” working with it.

A second way they have been discussed has been in terms of mission threads tasked to an autonomous system or swarm or wolfpack which then is directed to do a mission which then the manned force can exploit in terms of associated operations.

We have seen in the Ukraine war many examples of drones being sent to do a single one-way mission, but this is not only way to think the single-mission focused unmanned system. These one-way drones are conceived of more terms of how missiles are used than in terms of providing a robust partner for ongoing manned platforms.

The notion of mission-thread and the use of maritime autonomous systems is here now and I discussed this approach with the then Director General Warfare Innovation, Royal Australian Navy, Commodore Darron Kavanagh of the Royal Australian Navy in a visit to his office in Canberra in May 2023.

As CDRE Kavanagh underscored:  “One of the issues about how we’ve been looking at these systems is that we think in terms of  using traditional approaches of capability realization with them.

“We are not creating a defense capability from scratch. These things exist, already, to a degree out in the commercial world, regardless of what defense does. AI built into robotic and autonomous systems are in the real world regardless of what the defence entities think or do.

“And we have shown through various autonomous warrior exercises, that we can already make important contributions to mission threads which combat commanders need to build out now and even more so going forward.”

And that is really the key point in discussing these systems. The use of maritime autonomous systems is driven by evolving concepts of operations and the mission threads within those evolving CONOPS rather than by a platform-centric traditional model of acquisition.

CDRE Kavanagh pointed out that traditional acquisition is primarily focused on platform replacement and has difficulty in supporting evolving concepts of operations.

This is how he put it:  “We’re good at replacing platforms. That doesn’t actually require a detailed CONOPS when we are just replacing something. But we now need to examine on a regular basis what other options do we have? How could we do a mission in a different way which would require a different profile completely?”

Autonomous or unmanned systems seen in this way will reach another level when they can swarm to deliver the capability needed for a mission thread. Although this capability can be foreseen it is not here yet, but learning how to use unmanned and autonomous systems to perform a core mission thread is the necessary step towards a swarming future. If you don’t use them, you will not build them into your force anticipating the swarming future.

As Keirin Joyce, an Australian Air Force Officer who also served in the Australian Army, a leading expert on unmanned and autonomous systems put it in a 2020 article:

 What does true swarming look like? Imagine UAVs are operating across the sky, providing aerial observation, targeting, data networks, delivery of even smaller UAV and precision navigation and timing services, with ground robots that can be tasked to take action in a wide spectrum from logistics to combat and casualty evacuation.

 That robotic swarm is a heterogeneous cross-domain team, consisting of dynamic configurations, sensing capabilities, spatial footprints and behavioural strategies, independent of centralised control, synchronised to work with, and cued by, their human teammates.

 Imagining a more expansive vignette of robotic swarming is not too difficult:

It is 2030, and an Australian joint task force (JTF) is deployed on stabilisation operations in the near region against a force of insurgents who have been equipped and trained by a technologically sophisticated, militarised nation-state seeking to gain power at a regional pivot point.

The Australian JTF includes swarming machines in support of an Army brigade. Multiple unmanned assets come and go with trusted permission from the networked combat teams, and they operate in all five domains: on and underwater, on land, in the air, in space, and interacting with the cyber/electromagnetic spectrum.

These assets started their capability life cycle in the 2010s as small tactical unmanned aerial systems (UAS), ground robots, teleoperated armoured vehicles, and armed medium altitude long endurance (MALE) remotely piloted aircraft systems (RPAS). They are now semi- and fully autonomous.

Their configurations are dynamic, changing which assets are leading or following and adapting routes to account for unpredictable weather, changes which are frequent and difficult to predict in the Pacific.

The systems take evasive action from insurgent threats in the kinetic, electromagnetic, and cyber spectrum. The insurgents are well equipped with mobile, radar-cued surface-to-air missiles and counter-UAS systems. At higher altitudes, a Loyal Wingman swarm protects the crewed Wedgetail by changing flight altitudes and /profiles to account for radar threats. Down at ground level, machines in the team sense themselves and their surroundings to adapt to conceal their signatures, and or to exploit the signatures of threat forces.

This adaptation occurs across a wide spectrum of sound, vibration, colour, light, electromagnetic, radar, and particulate sensing.

The machine sensing can algorithmically adjust its behaviour depending on the tactical and operational scenario and mission guidance: passive, reactive, overt, covert, offensive, defensive, or population interactive.

Humans issue the orders and the mission commands, and, as the team rolls through the area of operations, the machines are cued and prioritised by the humans and their robot teammates.

Robots are sacrificed, they use automated/autonomous kinetic engagement to shield their machine and human teammates, and they undertake the dull, dirty, and dangerous roles to enable the humans in the team to do what they do best.

This is science fiction becoming science fact. The advent of true machine swarming behaviour is coming: an armada of machines, evolved algorithms, distributed intelligence, and complex autonomous behaviours – just as in a colony of bees.

However, true swarming is not here yet. In the meantime, we need to dial down the use of the term ‘swarm’ when discussing multiple unmanned aircraft.

But there is a third way in which one can discuss autonomous systems working with manned air systems. One can build combat clusters which work in a combined arms operation. This would particularly refer to manned systems working with a package of autonomous systems to deliver them to a point of operation where they then could do a mission thread, as discussed in what I am referring to as the second modality for autonomous systems operations.

I will discuss this combined arms operation approach in my next article in this series on the way autonomous systems can be used today, and not wait until the ghost fleet arrives or 2040 or whichever comes first.

Featured Graphic credit: Photo 147541472 | Autonomous Systems © Fairoesh N. | Dreamstime.com

 

 

2nd Bn. 4th Marines in Military Exercise

02/23/2024

U.S. Marines with 2nd Battalion, 4th Marine Regiment, 1st Marine Division, conduct a live-fire day and night deliberate ground attack on Range 410A as part of Service Level Training Exercise 2-24 at Marine Corps Air-Ground Combat Center Twentynine Palms, California, Jan. 25, 2024.

Range 410A challenges platoons to perform a complex fire and maneuver attack requiring communication and coordination between multiple support-by-fire positions and a maneuver element.

TWENTYNINE PALMS, CA

01.25.2024

Video by Lance Cpl. Anita Ramos

1st Marine Division

Crafting and Shaping the Nacelle Improvement Program for the Osprey: The Role of Industry

02/22/2024

By Robbin Laird

Improving sustainment has been an ongoing major effort throughout the evolution of the tiltrotor enterprise.

The Nacelle Improvement program (NI) is a major milestone in this effort.

When discussing sustainment, an important metric is the mission-capable rate (MC). That rate – expressed as a percentage of total time an aircraft can fly and perform at least one mission – is used to measure of the health and readiness of an aircraft fleet.

The key objectives of the NI program were to improve maintainability and reliability, so as to improve the V-22’s mission-capable rate. A reduction in maintenance man-hours to troubleshoot and repair, coupled with reduced failure rate of components results in less downtime and increased mission-capable status.

I wanted to learn more about industry’s role in the Nacelle Improvement program, so I turned to David Albin, the Nacelle Readiness Program Manager at Bell.

For 20 years, David Albin served on active duty in the Air Force and in the New Mexico Air National Guard as a helicopter and tiltrotor instructor pilot, completing more than 200 combat sorties in the V-22 and rotorcraft.

From my experience with the U.S. Marine Corps in terms of the evolution of maintenance and sustainability, the first years were focused on getting the aircraft deployed to Iraq and Afghanistan and learning how to support it. The focus was on providing parts to ensure mission availability.

As a digital aircraft, the Osprey generated data on parts performance that allowed the Marines to understand better the maintenance profile of the aircraft. By the time it was anchoring the new Special Purpose-MAGTF or SP-MAGTF, Marines could make a reasoned judgment about what parts needed to be onboard the KC-130Js, which were flying with the Osprey on crisis management missions.

By 2015, enough data had been accumulated to focus on how to shape a sustainment enterprise. This enabled the Marines to achieve better mission-capable rates and lower cost per flight hour for the Osprey.

This is where nacelle improvement entered the narrative, as described by Albin:

“When we started the nacelle improvement effort in 2014, we had access to data that allows industry to generate solutions using the fleet’s data. We worked with government on the input from maintainers about the aircraft and looked for solutions to enhance the MC rate and lower cost for flight hour.”

Albin continued, “There are fixed costs and variable costs in working sustainment for an aircraft. We focused on the variable costs and how to reduce them. How do we reduce the demand for components? How many times are parts being ordered based on false positives from the diagnostic system? How do we reduce false positives or get more accurate reporting from the diagnostic system? How do we improve the choke points in maintenance which reduce MC rate, and drive-up cost?”

The focus of the redesign effort was on engineering efforts to improve the operational characteristics of the nacelle.

Albin underscored: “The redesign focused both on service components to reduce the need for in-service repairs, like cracked frame stations, cracked baffles, the hinges and latches were all improved, so that maintainers would have to spend less time dealing with these components and their follow-on effects on the aircraft such as vibration in flight which caused the doors to open and potentially depart the aircraft, for example.”

He continued: “The Reliability & Maintainability Team used the data which had been accumulated from the operational fleet to determine what components or areas on the aircraft needed redesign. Based on this work, the engineers went and did the redesign and the NI program – then delivered reduced maintenance man hour rates and enhanced reliability.”

These combined effects of reduced maintenance man hours & improved reliability are what have holistically resulted in modified aircraft demonstrating higher MC rates compared to aircraft with the prior variant of nacelle.

This approach which yielded the NI program was rooted in two things: (1) a demand side shaped by the maintainers, and (2) the data generated by the aircraft from the operational fleet.

This information then flowed into industry, which then could parse the data and convert the maintainer input into engineering requirements. The engineers then focused on specific, realistic solutions in a re-design precisely focused on a more sustainable aircraft.

The resulting program had four key lines of effort:

  • New build of the nacelles;
  • Enhanced reuse of repairable components;
  • A new wiring design which improved maintainability, reliability and reduced part count;
  • New structure, consisting of targeted improvements to address fleet needs.

What has been the result?

According to data through the end of 2023 from the first users of the NI effort, namely the Air Force CV-22 community, the results have been significant. Twenty-one NI modified aircraft have flown 4,065 hours to date. During those flight hours, the maintainability improvements of NI have saved over 10,000 maintenance man hours or over 400 days of maintainer time on the modified aircraft compared to the time that would have spent on the legacy nacelle design.

Based on the NI program objective to improve reliability by four times, the prediction for NI after over 4K flight hours was 140 component failures. The actual failure rate of NI components to date has been zero, which is a truly significant result.

With regard to the NI maintainability rate, the results have also been notable. The objective was to reduce maintenance man hours by 75%, which after 4K flight hours should have accrued 2,195 hours.  The actual accrued maintenance man hours on NI components are at 12-man hours to date, which is a remarkable outcome.

As for the MC rate benefit from NI, in October 2023 AFSOC observed a 10.8% MC rate improvement in their NI modified aircraft compared to the legacy nacelle aircraft in their fleet.

Industry predictions are for an overall MC rate improvement of 7% or higher for the CV-22 fleet once all 50 aircraft in the Air Force fleet are modified.

To data leads to one conclusion: The NI program is a significant step forward in shaping a more sustainable tiltrotor enterprise. The benefits to the fleet from improved maintainability, reliability and overall MC rate are certain to provide great benefit in the austere and distributed operations employment of the aircraft in the future.

The featured photo shows Albin in his military role as a CV-22 pilot.

See also the following:

Osprey Major Redesign Effort: Modified CV-22s Arrive at Cannon Air Force Base

V-22 Major Nacelle Redesign Effort

 

 

 

Australia Works Maritime Autonomous Systems

02/20/2024

Recently, the Hudson Institute hosted a session looking at how the Australian Navy is approaching the opportunity to incorporate maritime autonomous systems in the fleet.

In an article by John Grady published by USNI News on February 1, 2024, the session was highlighted.

Numerous forward deployed, unmanned, underwater systems “might be the poor man’s version of the nuclear deterrent,” the director general of warfare innovation for the Royal Australian Navy said Thursday.

Capt. Adam Allicia, speaking at a Hudson Institute online event, said these systems “help us get over those long distances” that figure into any Indo-Pacific operation. The idea, he added, “is to rotate them in and out” to maintain at least a persistent presence for deterrence.

The underwater systems “look like a submarine,” but, because they’re not manned, “you can probably take more risks” in how they are employed. “We can take losses without the loss of human life.”

In assessing their immediate use, Allicia said, “they’re probably small, [so] how do we fight with these systems” as well as manned air and surface platforms and submarines? The immediate answer likely harkens “back to the ’50s, ’60s and ’70s – talking to one another.”

Allicia said the RAN has established a central integrating office for surface, subsurface and air experimentation and exercises to understand the risks and limits. “How we’re going to use these robots together is a challenge.”

“We’re obviously an island nation,” he said. Forward-deployed unmanned systems capable of delivering mass effects in addition to providing intelligence, surveillance and reconnaissance data can close “the ocean gap between us and a potential adversary.”

“Reach and persistence [over such] a maritime empire is becoming harder and harder,” Air Commodore Ross Bender, who heads Australia’s air combat capabilities efforts, added. Unmanned systems can make a difference in Canberra’s ability to defend itself and project power in the Indo-Pacific.

Army Brig. Gen. James Davis, who heads Canberra’s joint autonomy efforts, said “autonomy is the only way to bridge the gap in vast geography and population” for Australia to defend itself, particularly on its northern borders. Australia is roughly the size of the lower 48 states and has a population of about 28 million compared to the United States’ 330 million.

 

VMFA-232 Lands at Anderson AFB

02/19/2024

U.S. Marine Corps F/A-18 Hornet aircraft with Marine Fighter Attack Squadron (VMFA) 232 arrive at Andersen Air Force Base, Guam, Jan. 19, 2024. Nicknamed the “Red Devils,” VMFA-232 traveled from Marine Corps Air Station Iwakuni, Japan to Guam as a part of their Aviation Training Relocation Program deployment to train multilaterally with allies and partners, and enhance the squadron’s combat readiness.

01.19.2024

Video by Sgt. Jose Angeles

1st Marine Aircraft Wing

An Update on European Drones: February 2024

02/16/2024

By Pierre Tran

Paris – Airbus is taking more time to decide on the early stage of design for a European medium-altitude, long-endurance drone, with the industrial partners looking for a good fit with specifications, Guillaume Faury, chief executive of the aircraft builder, said Feb.15.

“The preliminary design review (PDR) is a very important milestone of each and every program, when we freeze the general design, meaning all specifications can be reached based on this general design,” he told a press conference on Airbus’s 2023 financial results.

“This has been postponed,” he said. “We took more time – we have more challenges to come to this convergence between specification and design.”

Challenges, a French business magazine, reported Feb. 14 the extra time spent on preliminary design on the unmanned aerial vehicle (UAV), dubbed Eurodrone, had pushed back the critical design review, which had been due to be completed later this year.

The French media report said it drew on a German defense ministry report published at the end of January, with the Berlin authorities pointing up a perceived lack of coordination between Airbus and Dassault Aviation, which led to the project running late.

Airbus Defence and Space is the prime contractor, with the subcontractors Airbus DS in Spain, Dassault in France, and Leonardo in Italy.

France, Germany, Italy, and Spain back the project with a €7.1 billion ($7.6 billion) budget. The launch order, signed Feb. 24 2022, was for 20 systems, comprising 60 aircraft and 40 ground stations, shared between the partner nations.

There was no problem in working with the industrial partners, Faury said.

“There are four partners in the program,” he said. “Airbus is the integrator.

“There are challenges in this program, like on all programs in…selection of the design to come to a convergence,” he said. “There is no communication issue with any of the different partners. But there are challenges in coming to convergence.

“The communication is between industrial partners and we move forward on the Eurodrone.”

Dassault, which will supply the flight control system, was waiting for Airbus to supply specifications needed, the media report said, drawing on the German report.

Dassault was not available for comment.

Certification of Engine

Occar officials met Feb. 7 their counterparts of the European Union Aviation Safety Agency (EASA) to launch the certification for the Eurodrone engine, to be supplied by Avio Aero, the Italian unit of General Electric Aerospace, a U.S. company.

“The Eurodrone will integrate the Catalyst engine produced by AVIO AERO, fully ITAR free and produced in Europe, that is planned to receive a full civilian certification released by EASA,” Occar, the European arms procurement agency, said.

ITAR refers to international traffic in arms regulations, the U.S. rules which give Washington power to withhold authorization when American-built components are used in European systems sold to foreign clients.

Airbus DS picked the Avio engine over a rival offer from Safran, a French aero-engine builder, sparking lively debate in France.

Safran, meanwhile, will supply the undercarriage and its Euroflir 610 electro-optical system for the drone.

Meanwhile, Japan has joined as observer on the Eurodrone project, Occar said Nov. 30 in a statement.

Japan had made its request for observer status on Sept. 7, the agency said, pointing up “Japan’s willingness to explore opportunities to collaborate on subjects of common interest and its recognition of the importance of cooperation between Japan and Europe.”

Japan has also signed up as partner nation on the global combat air program (GCAP), joining Britain and Italy in designing and building a stealth fighter jet, due to fly in 2035. That global project grew out of an Anglo-Italian plan to build the Tempest new generation fighter.

“European MALE RPAS (remotely piloted aircraft system) will be a key enabler for future operations ensuring to European nations state of the art capabilities. It will be a key pillar in any FCAS to improve the collaborative combat capabilities,” Occar said on its website.

France, Germany, and Spain are backing a future combat air system, which includes a new fighter jet, competing with the Tempest.

The twin-engined, turbo-prop Eurodrone is due to fly in 2030.

Aarok Attack Drone

Meanwhile, Turgis & Gaillard, a privately owned company, plans to launch flight tests of its prototype unmanned combat aerial vehicle, dubbed Aarok, in the first half of the year, Piloter, a specialist magazine reported.

The Aarok, which drew media attention last year at the Paris air show, has been modified with a temporary manned cockpit for the flight tests, the report said.

“We will also test the sensors, communications, and then the air-to-ground capability,” said chief executive Patrick Gaillard, the report said. Two test pilots, former service personnel, will fly the aircraft in the test program, due to last this year.

The test flights will be fairly basic, with the company looking for a launch order to finance the flights needed for full certification.

The French company signed an agreement with Antonov last year, with the Ukrainian aircraft builder acting as its local partner if the Ukrainian authorities ordered the combat drone.

There was interest in the drone’s delivery of communications, intelligence, surveillance, and reconnaissance, and the capability to fit the AASM powered smart bomb, the report said.

The medium-sized company was among firms which accompanied the French armed forces minister, Sébastien Lecornu, on his visit to Kyiv last September.

Faury, formerly head of Airbus Helicopter, previously worked in the Direction Générale de l’Armement procurement office, where he was flight-test engineer on the Tiger attack helicopter.

The war in Ukraine has pointed up the importance of low cost and readily available drones, with the Ukrainian forces looking to improvised aerial vehicles and sea-going vessels to hit Russian targets on the land and the water.

Airbus reported 2023 adjusted operating profit of €5.8 billion, up four percent from the previous year, and sales of €65.4 billion, up 11 percent.